Tooling Axies:- Tooling axies created for showing  the component moving direction. so here we follow the steps for tooling axies creation.  Extract the bottom face and creat a point in the middle of the surface. add intersection method on class A surfce and creating a line on both faces and we get a bisecting…

Class-A surface : A surface made by designer which is given as input to the plastic modeler to work on. Tooling axis : Tooling direction main consideration for plastic part and mould parts because it define movement of mould parts . First take tooling axis along A- surface check draft analysis. Tooling axis is created…

ASSEMBLY WORKBENCH-1   Aim: To create Part file from the given Quick Return Mechanism & CV Joint drawings with appropriate assumptions then assemble with proper contraints.   QUICK RETURN MECHANISM: In this Quick return mechanisms we have 5 parts. First we create all required 5 parts with respect to the drawing…

AIM:-- To Create the Door Handle Component from the given Class-A surface.To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle.To Attach B side Features in the component.To perform the Draft analysis on the model. To be able to create solid from the given Class-A surface,…

Objective: The main aim of this challenge is to create a solid body of 'Door Trim Lower' with the help of the closed surface method by using the 'Generative shape design' workbench in CATIA V5. Performing the 'Draft Analysis' on the solid part body of the Door trim. Overview:Initially, we need to offset…

Objective: The main objective of this challenge is to understand the given master section to create a solid body and B-side features for a given class A surface, by considering all the design parameters. Master Section: Master sections are the guides for design requirements which decide the component packaging…

AIM :- To create a CAD model for door trim panel's parts by considering the given inputs of class A surface along with master section by following the design rules followed in OEM and tier1 companies.   Objectives :-   To create individual tooling axis for the parts and perform draft analysis on…

1.Clients Requirements: Family members: 5 (Father,Mother,Wife and 5 year old son) Native Place: Madurai, 500 kms away from Bangalore Commute: Daily Budget: 8 to 10 Lakhs on road Special Preference: Pughazhendhii is fond of big cars Monthly Distanced Travelled by Pughazhendhii: 2000 km Approximate        …

UNDER-BODY Coating Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. Underbody coating is usually a dense cladding (often based…

HOOD DESIGN USING NX CAD Objective: In this project we are going to design the hood inner panel by using NX CAD and which helps to get familiar with the NX CAD features and tools and also we will learn what are the design parameters and the engineering skills required to make the hood. Introduction: Here we are going to…

Aim: Doing an analysis of the hood to get the section module and modifying the cross-section area of the hood to increases the section modules of the hood. Objectives: Study of the moment of inertia of the hollow parts.Study about section modulus and on which parameters it depends.Learn how to do get a moment of inertia…

AIM: To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.   Fender  : A fender is the part of a car, truck, motorcycle, or other vehicles that frames or covers a wheel well. Its main purpose is to prevent debris, rocks, mud, liquids, sand, and other road debris from…

Aim and Objective:- To design a BIW of front fender with given skin data and provide different mountings to it for attachment. INTRODUCTION:-Front fender is a part of the vehicle that frames the wheel . the primary purpose of the fender is to prevent sand , mud , rock etc from being thrown away into the air by rotating…

OBJECTIVE : The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform the calculations for the heat distortion…

BACK DOOR DESIGN Aim: Use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses. INTRODUCTION Back Door: The term "back door" or "tailgate" simply refers to the opening and closing of the back of the vehicle.It encircles…

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challlenge AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA…

AIM:   To solve the above assignment questions and define the necessary electrical properties in the respective workbench. OBJECTIVE:   To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties. To download the Backshell…

WIRE HARNESS ROUTING - WEEK 4 AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors…

 OBJECTIVE:   ROUTE THE WIRING HARNESS LAYOUT SHOWN BELOW IN THE PICTURE IN ELECTRICAL WORKBENCH.MAKE ASSUMPTIONS FOR HARNESS BUNDLE DIAMETER. USE THE CONNECTORS THAT ARE PROVIDED.   STEPS: FIRST MAKE THE POINTS FOR THE BUNDLE CONNECTION POINT AND FOR THE CONNECTOR CONNECTION POINT ON BOTH SIDE OF THE PART. THEN DEFINE…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN harnress assembly HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

WIRING HARNESS FOR BACK DOOR   AIM: To route the wiring harness for the given Tailgate. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION: WIRING HARNESS OR CABLE HARNESS: A cable harness, also known as…

AIM- Routing for side door panel Route the wire for the side door of a care with the necessary connector along with the guiding challenge data given  TASK  Routing assembly creation  Flattening  Drawing creation  A door wiring harness is a device made of insulating material, such as rubber or vinyl, to enclose wires in…

PROCEDURAL STEPS : CASE 1 : To extract mid-surface for the tube model and provide a connection with sharing option at the tube joint locations. STEP 1 : Import the tube model.               Imported the .scdoc file of the tube model in Ansys space claim Gui.      …