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Week 8 - Challenge 1 - Base Bracket Design

OBJECTIVE The main objective of this challenge is to create the Base Bracket Plastic component through the above-given Class-A surface, by giving the 'Tooling axis' and 'Draft analysis' to the class-A surface of the base bracket.   TOOLING AXIS We should keenly observe and study the class A surface to create the 'Tooling…

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    Read more Projects by Swaroop Thakur (29)

    Week 2:- BiW Fixture Basics Challenge

    Objective:

    1. What is process of project execution activity? Answer: Project activities are those basically are being processed or being practiced in general project of BIW begins. Project activities are task from start to end of project. There are various step involved in project. Below fig. show flow chart of project activities.…

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    12 Dec 2022 02:21 PM IST

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    Week 3:- BiW Fixture Design Methodologies Challenges

    Objective:

    Question No.1 – What is Design methodologies? Answer: DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design…

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    12 Dec 2022 02:18 PM IST

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    Week 1:- Introduction to BiW and Fixtures Challenge

    Objective:

    Q1 Ans BIW - Body In White BIW refers to the welded sheet metal components which form the structure of the vehicle to which the other components (like engine, chassis, exterior & interior trims) will be married or assembled. The stage in automotive design or automobile manufacturing in which the car body sheet metal…

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    12 Dec 2022 02:07 PM IST

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    Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

    Objective:

    AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN……

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    30 Nov 2022 05:05 AM IST

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      Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

      Objective:

                                                                           Week 5&6 Wiring Harness Design Challenge-: 1. Introduction-: In this…

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      24 Nov 2022 03:09 PM IST

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        Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

        Objective:

        Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

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        22 Nov 2022 03:43 PM IST

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          Wiring harness routing & packaging Rules Week 3 Challenge

          Objective:

           Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point.…

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          17 Nov 2022 03:45 PM IST

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            Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

            Objective:

            WIRING HARNESS DESIGN IN CATIA V5 – 3D MODELLING AIM:        To Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch…

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            14 Nov 2022 02:32 PM IST

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            Week 9 - Project - A pillar Design with Master Section

            Objective:

            A Pillar Design with master section   Aim :        To create the A Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part. Objective : Create the required Tooling axis by…

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            07 Nov 2022 03:24 PM IST

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              Week 9 - Attachment Feature Creation - Challenge 2

              Objective:

                  ATTACHMENT FEATURES CREATION CHALLENGE 2 Introduction-: In this challenge we will be creating the dog house bracket on the part model for reducing the part stresses and improved strength will understand the significance & the design intent needed to create the dog house. 1. Door Trim-: Class-A…

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              05 Nov 2022 06:24 PM IST

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              Week 9 - Project 1 - Door Trim Lower with Engineering Features

              Objective:

              Introduction-: In this challenge we will be understanding the B side engineering features & implementing them on the part body to understand their significance & design intents. 1. Door Trim Lower with Engineering Features-:  a. Class-A surface-: b. Tooling Axis-: c. Class-B surface-: d. Class-C Surface-:…

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              05 Nov 2022 05:39 PM IST

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                Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

                Objective:

                Ribs and Screw Boss creation    Aim :    To create the Rib for the drill handle considering the design rules for rib creation and Screw boss creation and then perform the Draft analysis for the final component. Objective : Create the Tooling axis by using the normal to surface method. Design the class-B…

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                16 Oct 2022 04:34 PM IST

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                  Week 10- Assembly Workbench

                  Objective:

                  REPORT PLASTIC PRODUCT DESIGN ASSEMBLY AIM: Create the part models and assembly for the given drawings below with a report. DRAWING 1 (QUICK RETURN MECHANISM): REPORT ANALYSIS: Intially created the part of the drawing in the part workbench. Sketches and CAD Part: After creating all the parts go to the Assembly Workbench…

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                  09 Oct 2022 08:37 AM IST

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                  Week 8 - Challenge 4 - Bumper

                  Objective:

                  REPORT PLASTIC PRODUCT DESIGN BUMPER AIM Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. INTRODUCTION A bumper is a structure…

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                  07 Oct 2022 01:33 PM IST

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                  Week 8 - Challenge 6 - Core & Cavity Design

                  Objective:

                  AIM:to create the core and cavity for the switch bezel condering the all design rules.. TOOLING AXIS: T IS THE AXIS IN WHICH THE DIRECTION CORE AND CAVITY OPEN. THIS IS THE VERY IMPORTANT FOR PRODUCTION OF PLASTIC COMPONENT. MOST OF THE DEFECT WILL DONE IMPROPER TOOLING AXIS CREATION BY THE PLASTI DESIGNER. THERE ARE SO…

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                  25 Sep 2022 12:33 PM IST

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                  Week 8 - Challenge 3 - Coin Holder Design

                  Objective:

                  REPORT PLASTIC PRODUCT DESIGN COIN HOLDER   OBJECTIVE: Developing the coin holder plastic model design from the give input class A surface by Seating class B and class C surface. PROCEDURE: The procedure to follow for developing or design plastic product model by using class A surface are shown in below…

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                  23 Sep 2022 03:40 PM IST

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                  Week 8 - Challenge 2 - Switch Bezel Design

                  Objective:

                  DRAFT ANALYSIS OF A SWITCH BEZEL AIM: To Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and also Create the Class B Surface & Class C Surface. At the end perform…

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                  18 Sep 2022 03:32 PM IST

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                  Week 8 - Challenge 1 - Base Bracket Design

                  Objective:

                  OBJECTIVE The main objective of this challenge is to create the Base Bracket Plastic component through the above-given Class-A surface, by giving the 'Tooling axis' and 'Draft analysis' to the class-A surface of the base bracket.   TOOLING AXIS We should keenly observe and study the class A surface to create the 'Tooling…

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                  17 Sep 2022 05:07 PM IST

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                    Design of backdoor

                    Objective:

                    PROJECT REPORT         CAR TAIL GATE DESIGN & DEVELOPMENT SWAROOP S THAKUR   Introduction In this project I designed a tail gate BIW of a hatchback from the styling surface received from styling department. Similar to hood and side doors, tail gate is a swinging/closure commodity. It is a very critical part of the vehicle…

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                    31 May 2022 04:31 PM IST

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                    Roof challenge

                    Objective:

                    PROJECT REPORT AUTOMOTIVE BIW DESIGN   AUTOMOTIVE ROOF DESIGN   Automotive BIW Design using NXCAD | SWAROOP T INTRODUCTION   An automobile roof is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Other…

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                    03 Apr 2022 01:38 PM IST

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                    Section Modulus calculation and optimization

                    Objective:

                    SKILL LYNE SECTION MODULUS       Swaroop T 4/3/2022   Section modulus & yield moment calculation Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. For general design, the elastic section modulus is used, applying up to the yield point for most metals and…

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                    04 Mar 2022 04:00 PM IST

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                      Fender Design Challenge

                      Objective:

                      AUTOMOTIVE BIW DESIGN   FRONT FENDERS OF A CAR             Automotive BIW Design using NX CAD11.0 | SWAROOP T Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to…

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                      01 Mar 2022 02:33 PM IST

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                      Fender Design - Wheel Arch Challenge

                      Objective:

                      SKILL LYNE WHEEL ARCH  DESIGN       Swaroop T 2/21/2022   Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being…

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                      21 Feb 2022 04:07 PM IST

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                      Hood design-Week 2

                      Objective:

                      2/18/2022 BIW DESIGN HOOD OUTER & INNER PANNEL DEVELOPMENT USING NX CAD Automotive sheet metal design using NX CAD.11 / SWAROOP S THAKUR OBJECTIVE To develop the hood inner & outer panel considering the safety, functionality and manufacturability, following the industrial standards.   ABSTRACT Body in white…

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                      18 Feb 2022 03:43 PM IST

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                      Underbody Coating

                      Objective:

                      UNDERBODY COATING In Indian road conditions, a cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to cars underbody. It also protects like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. Ones…

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                      06 Jan 2022 03:06 PM IST

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                        Benchmarking

                        Objective:

                        BENCHMARKING Benchmarking is defined as the process of measuring products, services, and process against those of organizations known to be leaders in one or more aspects of their operations. Internal benchmarking compares performance, against other parts of the business. For example benchmarks could be used to compare…

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                        06 Jan 2022 02:41 PM IST

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                          Boeing-747 _ Final_Project

                          Objective:

                          OBJECTIVE The main objective is to create Surface modelling of different parts Boeing 747. The software is mainly used to model 3D parts using 2D sketch. It also tells about rendering of the model using Solidworks Visualize & Photo view360 to make the Boeing 747 more and realistic.   MODELLING & ASSEMBLING…

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                          30 Dec 2021 03:06 PM IST

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                          Radar Mast & Final Assembly of Yacht

                          Objective:

                          SKILL LYNE SUNSEEKER PREDATOR YACHT       Swaroop S Thakur 11/21/2021       OBJECTIVE The main objective is to create suraface modelling of different parts YACHT. The software is mainly used to model 3D parts using 2D sketch. It also tells about rendering of the model using Solidworks Visualize & Photo view360 to make…

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                          21 Nov 2021 01:40 PM IST

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                          Photo Realistic Rendering

                          Objective:

                          SKILL LYNE AMERICAN CHOPPER BIKE MODELLING AND RENDERING       Swaroop S Thakur 02/10/2021       OBJECTIVE The main objective is to create solid modelling of different parts in American chopper. The software is mainly used to model 3D parts using 2D sketch. It also tells about rendering of…

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                          02 Oct 2021 07:12 AM IST

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