Week 10- Assembly Workbench

 OBJECTIVE: Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy :  Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for Lower substrate – Door…

OBJECTIVE:- Assemble and apply GD&T to the butterfly valve assembly drawing Name of the parts  1. Body 2.Shaft 3.Lever 4.Nut 5.Retainer 6.Disc 7.Screw The images of all the parts are shown  below. BODY: SHAFT:- DISC:- LEVER:- NUT:- RETAINER:- SCREW:- BUTTERFLY VALVE ASSEMBLY PROCEDURE :- 1.Open nx cad and then open the…

OBJECTIVE: Route the Wiring harness on Given car body and Prepare flatten view drawing on CATIA V5 .Application of all Packaging rules, Industry best practices studied in the course shall be demonstrated in design .Apply Protection coverings as required. Prepare and Submit all necessary reports like clearence,Clipping/Clamping…

OBJECTIVE: Route the Wiring harness on Given Engine and Prepare flatten view drawing on CATIA V5 .Application of all Packaging rules, Industry best practices studied in the course shall be demonstrated in design .Apply Protection coverings as required. Prepare and Submit all necessary reports like clearence,Clipping/Clamping…

OBJECTIVE: DESIGN THE BACK DOOR WITH THE HELP OF THE STYLING SURFACE PROVIDED USING PROPER METHODOLOGY AND PROVIDE THE NECCESSARY REINFORCEMENT AND THE EMBOSSES.  INTRODUCTION: BACKDOOR ALSO CALLED AS TAIL GATE. LIKE WHAT WE SEE IN HOOD AND SIDE DOOR ,BACK DOOR /TAIL GATE IS ALSO A SWINGING COMMODITY ; A CLOSURE COMMODITY.…

OBJECTIVE: FLATTEN THE HARNES ASSEMBLY WHICH IS SHOWN BELOW IN THE PICTURE. PLACE THE FLATTEN VIEW ON THE DRAWING SHEET .ENSURE BUNDLE WITH PROTECTIVE COVERING HAS DIFFERENT VISUALS ON DRAWING VIEW. FOR THAT FIRST WE HAVE TO DEFINE THE PARTS AS CONNECTORS, AND GIVE ELECTRICAL PROPERTIES LIKE DEFINING CONNECTOR CONNECTION…

 OBJECTIVE:   ROUTE THE WIRING HARNESS LAYOUT SHOWN BELOW IN THE PICTURE IN ELECTRICAL WORKBENCH.MAKE ASSUMPTIONS FOR HARNESS BUNDLE DIAMETER. USE THE CONNECTORS THAT ARE PROVIDED.   STEPS: FIRST MAKE THE POINTS FOR THE BUNDLE CONNECTION POINT AND FOR THE CONNECTOR CONNECTION POINT ON BOTH SIDE OF THE…

 OBJECTIVE: ROUTE THE WIRING HARNESS LAYOUT IN ELECTRICAL WORKBENCH WHICH IS SHOWN BELOW IN THE PICTURE. ADD PROTECTIVE COVERING ON ALL THE BRANCHES AND KEEP THE EXTREMITIES AT 30 mm.    STEPS: FIRST DEFINE THE PART AS THE CONNECTOR. AND DEFINE THE CONNECTOR CONNECTION POINT AND THE BUNDLE CONNECTION POINT…

OBJECTIVE: TO MAKE THE PLASTIC COMPONENT USING THE GIVEN CLASS A SURFACE, MAKE TOOLING AXIS FGOR THE COMPONENT AND THE CLASS A SURFACE AND PERFORM THE DRAFT ANALYSIS ON THE BOTH CLASS A SURFACE AND THE PLASTIC PRODUCT.AND MAKE THE DOGHOUSE WITH THE MASTER SECTION PROVIDED. GIVEN CLASS A SURFACE. GIVEN MASTER SECTION. CREATION…

QUESTION 1: DOWNLOAD FOLLOWING  CAD DATA (P CLAMP) AND DEFINE IT AS ELECTRTICAL SUPPORT USING ELECTRICAL PART DESIGN WORKBENCH .DEFINE ALL THE NECESSARY PROPERTIES. STEP 1: DOWNLOAD THE CAD DATA FROM THE GIVEN LINK . PICTURES SHOWN BELOW SHOWS THE DOWNLOADED DATA  PICTURES OF P CLAMP. STEP 2: AFTER DOWNLOADING…

OBJECTIVE: WE HAVE TO CREATE 2 ASSEMBLIES ACCORDING TO THE CONTENT COVERED . WE HAVE TO FIRST INDIVIDUAL PARTS AND THEN CREATE A COMPLETE ASSEMBLIES FROM THE INDIVIDUAL PARTS. PART 1 PART 2 PART 3 ] PART 4 PART 5 QUICK RETURN MECHANISM ASSEMBLY   CV JOINT ASSEMBLY PART 1 PART 2  

OBJECTIVE:CREATE THE PLASTIC COMPONENT AND THEN CREATE  DOGHOUSE FOR THE DOOR TRIM CONSIDERING THE DESIGN RULES . CLASS A SURFACE: CREATION OF THE TOOLING AXIS: (A) EXTRACT THE SURFACE WHERE WE WANT TO MAKE THE TOOLING DIRECTION. (B) MAKE A POINT IN MIDDLE OF THAT SURFACE. (C) OBTAIN INTERSECTION WHERE WE THINK THAT THE…

 AIM: TO DEFINE THE CONNECTOR AND THE CLIP ELECTRICALLY . OBJECTIVE: TO DOWNLOAD THE FILES FROM THE TE.COM AND DEFINE THE COMPONENTS ELECTRICALLY..   CONNECTOR DEFINATION 1. DEUTSCH DT06-08SA   (A) FIRST WE HAVE TO MAKE AXIS SYSTEM FOR THE CONNECTOR MATING SURFACE (  CONNECTOR CAVITY AXIS) . FOR THAT…

OBJECTIVE:CREATE THE PLASTIC PRODUCT FROM THE CLASS A SURFACE GIVEN.AND CREATE THE RIB AND SCRRE BOSSES AS PER THE DESIGN CONSIDERATION.   CLASSS A SURFACE: CREATION OF TOOLING AXIS: (A) EXTRACT THE SURFACE WHERE WE WANT TO CREATE THE TOOLING DIRECTION (B) MAKE A POINT ON THE MIDDLE OF THE SURFACE (C) TAKING INTERSECTION…

 OBJECTIVE : TO CREATE THE PLASTIC COMPONENT WITH THE GIVEN CLASS A SURFACE. AND PREFORMING THE DRAFT ANALYSIS ON THE CLASS A SURFACE AND THE FINAL PRODUCT.  GIVEN CLASS  A SURFACE. (A) EXTRACTING THE SURFACE WHERE WE WANT TO MAKE THE TOOLING AXIS. (B) MAKE A POINT ON THE EXTRACTED SURFACE. (C) MAKING A…

OBJECTIVE: TO CREATE THE TOOLING AXIS ,DOOR TRIM LOWER PLASTIC COMPONENT AND THE HEAT STAKES ON THE POINTS WHICH HAVE GIVEN AS AN INPUT .AND THE LOCATORS THROUGH THE GIVEN CLASS A SURFACES FOR THE DOOR APPLIQUES. CLASS A SURFACE THIS IS THE GIVEN CLASS A SURFACS WITH THE POINTS WHERE WE HAVE TO MAKE THE HEAT STOKES. CREATION…

OBJECTIVE: TO DESIGN THE COIN HOLDER FORM THE GIVEN CLASS A SURFACE. AND PERFORM THE DRAFT ANALYSIS ON THE CLASS A SURFACE AND THE FINAL PRODUCT. TOOLING AXIS (A) FIRST AS WE KNOW THE TOOLING AXIS SHOULD BE ON THE FLAT SURFACE . SO WE EXTRACT THE SURFACE   (B) AND THEN MAKE A POINT AND THE WALLS WHICH CAN MAKE DIFFICULTY…

OBJECTIVE : TO PERFORM DRAFT ANALYSIS FOR THE COMPONENT SWITCH BEVEL AND TO DESIGN CORE AND CAVITY FOR THE PRODUCT WE DESIGNED SWITCH BEZEL . BEFORE  WE DESIGN CORE AND CAVITY WE SHOULD POERFORM DRAFT ANALYSIS FOR THE  COMPONENT SWITCH BEZEL . DRAFT ANALYSIS FOR THE COMPONENT SWITCH BEZEL FOR THAT  FIRST…

CREATION OF TOOLING AXIS AND THE SWITCH BEZEL FROM THE GIVEN CLASS A SURFACE. CREATION OF TOOLING AXIS  (A) FIRST WE EXTRACT THE BASE SURFACE  OF THE CLASS A SURFACE  (B) THEN WE DRAW A CENTER POINT ON THE EXTRACTED SURFACE. (C) AFTER THAT FIRST WE TAKE THE REFERENCE FROM THE CLASS A SURFACE BY INTERSECTING…

DRAFT ANALYSIS OF BASE BRACKET AND THE CLASS A SURFACE AND CREATING  A BASE BRACKET FROM GIVEN CLASS A SURFACE GIVEN CLASS A SURFACE  DRAFTING  WHILE PRODUCING A PLASATIC COMPONENT IN THE INJECTION MOULDING . IT BECOME VERY NECESSARY TO GIVE DRAFT (TO MAKE TAPER ) TO PROVIDE EASY EJECTION OF THE FINAL MOULDED…

                                                                                       ROOF  …

                                                                              SECTION MODULUS  SECTION MODULUS IS THE GEOMETRIC…

                                                                        FENDER WHEEL ARCH AREA  STUDY OF WHEEL GUARD REQUIREMENTS FOR FENDER…

                                                                                 FRONT FENDER FENDER IS THE TERM USED…

                                                                            BENCHMARKING BENCHMARKING 1 BENCHMARKING IS NOTHING…

                                                                               UNDERBODY COATING UNDERBODY COATING IS …

                                                                              HOOD DESIGN          …