Project 1

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

 AIM  Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. ENGINE WIRING HARNESS ROUTING                                         …

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

modelling Week 5 & 6 Challenge Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness…

  Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

 Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point. create planes at two…

  Wiring harness design in CATIA V5 - 3D modeling Week 2 Challlenge AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)…

AIM: The aim of this project is to model a butterfly valve and to apply GD&T to the different parts of the butterfly valve and the assembly. INRODUCTION TO BUTTERFLY VALVE: A butterfly valve is from a family of valves called Quarter turn-valves. In operation, the valve is fully open or closed when the disc is rotated a…

AIM: To Design the outer upper and lower panel, inner panel with the necessary reinforcements by following the Master section with the design parameter for the given class A surface.  INTRODUCTION: A door is a hinged part which is used for entry and exit of the vehicles. Back doors are one of the type doors of the vehicle…

 ROOF DESIGN OBJECTIVE : The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform the calculations for the heat distortion…

  FENDER DESIGN OBJECTIVE : The main objective of this project is to design a fender using  a new age design software - NX - CAD INTRODUCTION : Design of any product starts from an requirement . The design engineer sketches the product based on the the requirement . Then the 2D sketch  with the proper…

Wheel Arch gap - Calculations   Aim :      To calculate the wheel arch gap at required points and check whether the car passes the European standard. Objective : Study about the different wheel arch gap standards. Draw the lines at the required angle and points for the European standard. Measure the distance at each angles…

                                                     Report On Section Modulus Calculation Of Hood Aim  To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure,…

CAR HOOD DESIGN   OBJECTIVE : The aim is to design components of the hood/bonnet of a car and assemble them together.   INTRODUCTION : This project will make you understand about the hood of a car, explain some sheet metal operations that are commonly used in designing and take you to the step by step procedure of designing…

UNDERBODY COATING   Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are…

AIM: DETAILED REPORT ON BENCHMARKING To prepare a report explaining what is Bench-marking , Compare at least 4 Vehicles and Provide a Preoper conclusion for the report ,suggesting a suitable vehicle among the comparison made. WHAT IS BENCHMARKING ? It is the process of comparing one's business process and performance metrics…

Projec Title : DEVELOPMENT OF A DOOR TRIM PANEL OBJECTIVE : The Objective of the project is to development of vehicle interior door trim panel by using CATIA V5 With given class-A surface along with the master seection. Also Create the side attachment feature as per design rules. INTRODUCTION : The door…

Parts Body 1 Drawing  Body 2 Drawing Body 3 Drawing Body 4 Drawing Body 5 Drawing Final Assembly  Drawing CV JOINT:   PART 1:   PART 2:   PART 3:   ASSEMBLY:   DRAFTING:

MASTER SECTIION                    REFERENCE FOR CLASS A, CLASS B & CLASS C SURFACE.   CLASS A SURFACE                  check the surface quality                    …

AIM:-- Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering…

AIM: To Create theDoor Trim Component from the given Class-A surface. To Create the Tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To perform the Draft analysis on the model.  To Create the B Side Feature in the component by following the design rules. DESCRIPTION:   1.…

AIM Create the component through the given Class-A surface.  the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Create the rib and screw boss as by considering the design rules   CLASS A…

AIM: To Create the Core and cavity blocks for the switch bezel component. DESCRIPTION:   1. CREATING TOOLING AXIS -                       The Tooling Direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces,…

  AIM Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. INTRODUCTION A bumper is a structure attached to or integrated…

AIM Create the Coin Holder Plastic component through the given Class-A surface.the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. the Thickness of the component to be 2.5 mm REPORT CLASS A SURFACE In automotive…

Aim: This project aims to create a switch bezel plastic component using the given class A surface following the OEM standard. and perform the draft analysis. Class A-surface Objective: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside them. All the sketches…

Objective: The main objective of this challenge is to create the Base Bracket Plastic component through the above-given Class-A surface, by giving the 'Tooling axis' and 'Draft analysis' to the class-A surface of the base bracket. TOOLING AXIS: We should keenly observe and study the class A surface to create the 'Tooling…