Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)

Class A and tooling direction included in the attached product file   The parting line is the line where the two halves of a mold meet. It is often located in the center of the part, but can vary depending on the part geometry. The parting line is a seam that appears on the molded or cast part. It can be removed by…

DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how to name the particular component or particular…

Process of project execution activity RFQ This is the first step in any project. RFQ stands for Request for Quotation. In this customer specifies his requirements,specifications etc. in form of documents or data. Also customer specifies its Technical offer, commercial offer, how the project will be executed & timeline…

What is BIW? Body in white (BIW) signifies the phase in automotive production where the components of a car body are assembled using various methods such as welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing, or a combination of these techniques. Parts of BIW Body side Body side outer Body side inner…

Aim: The aim of this project is to create a sheet metal backdoor for a car, utilizing suitable design techniques and incorporating the provided skin data, all while adhering to design guidelines. Objectives: Backdoor Design: Develop a well-structured design for the car's backdoor, implementing design principles and techniques.…

Aim: Design of the front roof rail, rear roof rail, and bow roof for the roof of the vehicles with the help of the given skin data of the roof according to snow load condition and hear distortion criteria. The following master section are used for the design of the roof Roof a. In modelling the hardtop-style roof as per…

Fender Design   PROJECT OBJECTIVE: The primary goal of this project is to acquire proficiency in utilizing fundamental tools, commands, and surface modeling techniques within Siemens NX CAD. The specific focus is on designing a fender for a given model. This involves employing the Master sketch approach while accounting…

SECTION MODULUS The section modulus serves as a vital geometric characteristic in the realm of beam or flexural member design. This property, also known as the Polar Modulus or Torsional Sectional Modulus, comes alongside other geometric factors such as area for tension and shear, radius of gyration for compression, and…

Aim - Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters Inputs - Mastersection, Hood Outer Class A Surface, Striker panel and hinge assy Hood Thickness Information  Outer Panel Thickness = 0.75mm Inner Panel Thickness = 0.75mm Reinforcement…

Aim: Route the Wiring harness on Given Engine and Prepare flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design All the required parts are downloaded from Tyco connectivity Couplers are defined as connectors and bundle entry…

Aim: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. All the required parts are downloaded from Tyco connectivity Couplers…

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Harness Assembly Download all the connectors from the provided link Define all parts as connectors and Define connector connecting points and bundle entry points After definition define bundles in the electrical assembly workbench After assembly of Harness A and Harness B, Open new product file and assemble both the wiring…

P Clamp   Tyco 1738312

Electrical Part design The provided Connectors are downloaded and converted to CATParts.   DT06-08SA The connector is downloaded from the provided website and opened in Catia V5 Reference points and axis system were added for bundle points, connector points and cavity joints First, the part was defined as a connector followed…

Door Trim Design Objective -  Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy :  Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for Lower substrate – Door…

Tooling Axis Tooling Axis was created by extending two lines from the mastersection perpendicular to the surface and bisecting the two lines Draft Analysis Draft analysis was done on the surface wrt to the tooling axis created and found to be drafting well by an angle of 3 degrees      

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Tooling Axis To create the tooling axis, I began by extracting the surface of Class A without any propagation. Next, I generated a point at the center of the extracted surface and created a line extending in the Y direction from that point. With the tooling axis now established, I proceeded to conduct a draft analysis…

Tooling Axis First, a point is created on the Class-A surface, oriented perpendicular to the yz plane. Subsequently, a line is drawn normal to this point on the surface Upon conducting the draft analysis, it was determined that the tooling axis was appropriately designed and met the necessary requirements Draft Analysis…

Tooling Axis A point was established on the base to serve as a reference, from which two planes were created perpendicular to the x and y axes, respectively. Subsequently, the A surface was intersected by the plane oriented parallel to the y direction To create the tooling axis in the y direction, the two inclined lines…

Tooling axis generation Upon careful examination of the Class A surface, it became evident that both the flat surface and the holes were situated in the xy plane. Consequently, a decoy tooling axis was created perpendicular to this plane  The plane perpendicular to the primary hole served as a reference point for…

All Catparts, Catproducts and Pdf Drafts attached