Week 4:- Pin Unit Design Challenge

PLEASE GO THROUGH THIS LINK FOR FILE BECAUSE UPLOADING IS NOT WORKING.  https://drive.google.com/file/d/1vkswfEgCJ8yxBmcSi0XWCv6q7NQ_3iSv/view?usp=share_link Design of Tail lamp for Production vehicle AIM The aim of the project is to design a complete assembly of tail lamp considering all the parameters with lens, reflector,…

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1.The Tooling Direction is basically the direction that the mold pulls apart. The mold is built in two separate pieces, basically. You have a Cavity side and you have the Core side. The Core pulls apart from the Cavity and that's the Dyeline or the Tooling Direction. 2. The line at which two closed dies or two halves…

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Steps followed for Creating the Mold:- Draft AnalysisScaleParting LineShut-off Surface Split Line CreatedParting Surface createdCore and Cavity SurfacesCore and Cavity Blocks in assemblyFirstly create an outer block then split it with an inner block after that remove the unwanted block and combine the outer blocks with…

Steps followed for Creating the Mold:- Draft AnalysisScale (Assumed Material as ABS which has a shrinkage of 0.6% so shrinkage value was 1.006)Parting LineShut-off SurfaceParting Surface using planar surfaceCore and Cavity SurfacesCore and Cavity Blocks in assemblyFirstly create an outer block then split it with an inner…

AIM :- Design 3 Different types of Swivel Clamp Unit and Pin-clamp Unit with Different Riser, Blade, and Clamp arms for the given Car Panel. Maintain the stroke as 100mm. INTRODUCTION:  A Clamp unit is used to hold the car panel or component in a fixture with the help of mylars or NC blocks using manual pneumatic…

i choose a family sedan where the boot space is large for travelling.    mood board show the clean and safety as well as precisely manufacture.   There are some technologies trends. Lightweight, fuel-efficient materials. ... Automation and self-driving cars. ... Electric vehicles. ... Using additive manufacturing…

1.  AI, machine learning, human-machine interface, and IoT are some of the technological trends in the automobile sector. They strengthen the development and use of vehicles, including electric and driverless cars. Big data and analytics also help maintain and improve the safety of passengers and vehicles on the roads.…

Honda city 2016

We’ve probably all seen woodpeckers, birds in the family Picidae that hammer on trees (and sometimes houses) to get food, create nest holes, or announce their territorial holdings. I’ve been a birdwatcher for decades, yet it never once occurred to me to wonder how they can stand all that pecking. You would…

1.   2. difficult to create in sketch book by using mouse

1.  AI, machine learning, human-machine interface, and IoT are some of the technological trends in the automobile sector. They strengthen the development and use of vehicles, including electric and driverless cars. Big data and analytics also help maintain and improve the safety of passengers and vehicles on the roads.…

1.   2.   3. 4. Today’s economies are dramatically changing, triggered by development in emerging markets, the accelerated rise of new technologies, sustainability policies, and changing consumer preferences around ownership. Digitization, increasing automation, and new business models have revolutionized…

1.2. -      3.     4.     5.Basic begineer rule we have to practice as much as possible and understand the rigidity of the line and curve and place our arm perfectly so that we can make forms as per the requirements. we need to practice circle firstly without touching the paper and then…

Making of seat back:In this case we've got provided with dump solid of seat back and head rest so we'll have to creatte sto then we'll have to create thesolid foam so for that i extracted the surfaces of the dump solid and repair some dameges over the surfaces then i've created sto. Creating H-point Making seat lower part…

1. What is the full form of OEM OEM stands for original equipment manufacturer. BMW, HP, TATA 2. How the Design Responsibilities goes in Automotive? At the top of the Automotive Hierarchy the main Design Responsibility lies with the OEM. They are one who design the car.Secondly, to the Design Responsibility like with the…

Objective: To create a BOM and Hardware list (BOP) for the complete Fixture assembly. BOM: Bill of Material is a comprehensive list of raw materials, components, assemblies, sub-assemblies, parts, or anything which is required to manufacture the finished product. The finished product or goods may be the final product…

OBJECTIVES: To Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly To Create 2D Drawing for each Pin Units with all child parts and also create Child pard drawing for the same for the Fixture assembly   FIXED PIN UNIT:             CLAMP CYLINDER…

1. Drawing templates may be referenced when creating a new drawing. They automatically create the views, set the desired view display, create snap lines, and show model dimensions based on the template. Drawing templates contain three basic types of information for creating new drawings. The first type is basic information…

OBJECTIVES: To draft a Key Sheet for the Complete Fixture assembly. To draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly of the given panel. 1. Key Sheet for the complete Fixture assembly: (P001_Z01_ST010_00_00)Keysheet- It is an index of units and their placements on…

AIM: Perform 3D finish for all units of assembly and Create a Rough locator. 3D FINISHING:  3d Finish is a process where the design is being fully finish and to be ready for final simulation and 2d detailing. While finishing the design the…

1. 3D finish process is the a process in which finishing of fixture is done means making fixture ready for final 2D detailing and simulation. Steps followed while doing 3D finish: Holes concentricity and hole sizes should be ensure  Gaps or clearance is maintain between different units to ensure proper working Fastener…

AIM: To design a base unit with allweldments for the givenn car panel and to design the complexe fixture assembly with all the required units. Abstract: In this project the base unit is designed for the fixture having all the other units like pin unit, clamp unit, rest unit etc. the base unit is designed considering all…

1. Base unit is the unit designed to mount all the other units (clamp unit, pin unit, rest unit etc..) of the tool, also other parts necessary for a tool like pneumatic valve box, trunking cable path will also be mounted on to a base unit. Typical parts of Base units :- Base plate:- Base plate is a machined plate…

OBJECTIVE:   To Design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel. To Design 2 Different types of Rest Unit for the given Car Panel. INTRODUCTION:  Clamp unit is used to hold the car panel or component in fixture woth the help of mylars or NC blocks…

PIN UNIT DESIGN (FIXED PIN & RETRACTABLE PIN) OBJECTIVE: To design the pin unit for given component in both fixed and retractable types INTRODUCTION:  Pin unit is used to locate car panels using pin It consist of riser,blade, pin retainer, shims and cylinders Pin unit is a part of the 3-2-1 location principle…

1. What is Design methodology ? Answer - DESIGN METHODOLOGY  Design methodology consist of Four stages: 1. Purchase order 2. Inputs from customer 3. Percentage completion critera 4. Design Output. Purchase order (PO): It is the order from the customer end for starting of the work. A purchase order is the first order…

ANSWER 1: The process of execution activity are as below. 1. RFQ received: RFQ stand for Request for Quotation.  In this first step the customer gives te requirement and specifiacation about the product that they want to manufature. 2. 1st spec discussion meeting: In this discussion is all about the technical, commercial…

Answer 1 - Body in white (BIW) refers to the welded sheet metal components which form the vehicles structure to which the other components will be married, i.e engine, chassis, exterior and interior trim. BIW parts are as follow: Body sides: in body sides consist of the inner body side and outer body side. Under body:…

OBJECTIVE:- Route the Wiring harness on Given car body and Prepare flatten view drawing  Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION:-  A wiring harness is an organized set of wires, terminals…

OBJECTIVE:- Route the Wiring harness on Given Engine and Prepare flatten view drawing. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION:-  A wiring harness is an organized set of wires, terminals…

AIM:- To flatten the wiring harness assembly and draft. Steps to follow for the Harness Flattening:- working in the harness flattening assembly and define the flattening parameters extract the harness assembly to bring in the flattening workbench choosing a suitable plane for the flattening  change the bundle angle…

Objective:- To design the given harness according to the diagram. Given diagram:-  HARNESS A:-   CONNECTIVITY CHECK   HARNESS B:-    CONNECTIVITY CHECK CONVERTED AS A PART BODY AND SAVED AS IGS FORMAT:-   CONCLUSION :- The Harness assembly from the given data  has been successfully created,…

AIM:- Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Connector used:-…

ANSWER 1:- Create a points and planes in part design workbench Define the part as support in electrical part design workbench select the entry point and exit point and base plane Repeat for the other side as it is.   ANSWER 2:- In part design create a point and axis system for backshell entry create a bundle connection…

INTRODUCTION : - Cars today are equipped with electronic components that, in addition to the basic operations of moving, turning, and stopping, perform various other functions as well. Wiring harnesses are indispensable in controlling these electronic components, transmitting power and signals to every part of the vehicle.…

BACKDOOR   AIM :- Design of the Outer upper pannel and lower panel, inner panel, and the necessary reinforcements by following the Master section with the design parameters for the given styling surface. INTRODUCTION :-  The trunk or backdoor of a car is the vehicle's main storage or cargo compartment, often a hatch at…

Objective:- To design a Roof with Roof rails Introduction:- An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Because the earliest automobiles were designed in an era of horse-drawn…

AIM :- To calculate the section modulus of the hood for analyzing it’s strength. INTRODUCTION:- Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear, radius of gyration for compression,…

FRONT FENDER   AIM :- To Design Front Fender. INTRODUCTION :- A fender is the part of a car that protects and frames its wheels and keeps mud from splashing it. Most modern vehicles have fenders on their front wheels. When you get into a minor car accident, you can call it a "fender bender," and it's possible that…

OBJECTIVE:- To check the given fender wheel arch design as per european standards. Wheel arc:- The wheel arch is the semicircular part positioned above the wheel of a vehicle. The most important body change was that the front wheel arch was cut higher into the fender. ... The car has big, high-definition headlights…

HOOD DESIGN AIM :- To Design and assemble the car hood. INTRODUCTION :- The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment, or trunk on rear-engine and some mid-engine vehicles) for maintenance and repair.    MASTER SKETCH :- MATERIAL…

Benchmarking is the practice of comparing business processes and performance metrics to industry bests and best practices from other companies to understand how and where the organization needs to change to improve the performance of its products. Dimensions typically measured are quality, time and cost. Benchmarking is…

Underbody coating:  Underbody coatings are used to protect the vehicle from corrosion or environmental effect. the underbody coating is very important for the life of the vehicle, The main purpose of undercoating is to check rust especially in the body components like frame rails along with other exposed metal parts.…

AIM – To create a Solid body of side door plastic trim with engineering features using the Class-A Surface and master section. INTRODUCTION – The door trim panel is the interior plastic component attached to the sheet metal part of the Door. It contains engineering features like a doghouse, heat stakes and…

  1. QUICK RETURN MECHANISM FRAME:   2. 3.  4.    ASSEMBLY OF MADE PARTS:     MODEL 2 . CV-JOINT:   ASSEMBLY OF MADE PARTS:

AIM :- To Design B-Pillar through Master Section Development and perform draft analysis. INTRODUCTION : B-PILLAR - The roof support pillar is located in the car's midsection, between the A and C pillars. The pillars are named alphabetically by order of placement from front to back of the car.   MASTER SECTION: The…

AIM - To perform the draft analysis by using class A ,B and C surface by combining using tooling axis. DRAFT ANALYSIS - The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of analysis is performed based on color ranges identifying zones on the analyzed element…

AIM :- To create a Door applique Design with Engineering Features and perform draft analysis. INTRODUCTION :- locators are used to locate the plastic part to assemble with the mating  parts. while the heat stake is using by heating and it like plastic welding Check the class A surface by using draft analysis…

AIM :- To create a screw boss and dog house on a coin holder and perform draft analysis INTRODUCTION :- SCREW BOSS- Boss features are commonly found in injection molding designs. They are used to aid in the assembly of molded parts by providing a channel for a screw. DOG HOUSE- Dog house is an engineering feature…

AIM : To Create the rib for the Centre console coin holder considering the design rules. INTRODUCTION :- Ribs are a feature in plastic injection molded parts. They are thin extensions that run perpendicular from a wall or plane. They are commonly used to provide additional support and strength to a part. Thickness and…

AIM : To create a Core and cavity blocks plastic through the given surface and perfoming the draft analysis on the model objectives : To ensure proper tree structure is followed To keep the design as per requirement All the sketches should be iso constrained To publish the Class A,B and C Surface. PARTING LINE…

AIM : To create a Coin Holder plastic component through the given Class A surface and perfoming the draft analysis on the model objectives : To ensure proper tree structure is followed To keep the design as per requirement All the sketches should be iso constrained To publish the Class A,B and C Surface. PROCEDURE : …

DOOR ARM REST BEZEL AIM : To create a the door arm plastic component through the given Class A surface and perfoming the draft analysis on the model objectives : To keep the design as per requirement All the sketches should be iso constrained To publish the Class A,B and C Surface.   PROCEDURE :  First import…

The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of analysis is performed based on color ranges identifying zones on the analyzed element where the deviation from the draft direction at any point, corresponds to specified values.   The tooling axis is…

The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of analysis is performed based on color ranges identifying zones on the analyzed element where the deviation from the draft direction at any point, corresponds to specified values. step 1 - To check the continuity…

Modelling and Assembly of Yacht Using solidworks   OBJECTIVE: - To model and assembly of Yacht in solidworks 2021 and Create rendering image using Photoview 360.   INTRODUCTION: - This project report is about the Yacht. How I created the components and assembling it by using solidworks. Rendering in Photoview…

Modelling an American Chopper Using solidworks   OBJECTIVE: - To model an American Chopper bike using solidworks and Create rendering image using solidworks visualization. INTRODUCTION: - This project report is about the American Chopper motorcycle. How I created the components and assembling it by using solidworks.…