Week 8 - Challenge 4 - Bumper

Operation to do: Joining of Class A surface. Create Tooling Axis. Create Draft Analysis for Class A Surface. Create Class B Surface. Create Class C Surface. Create Final Product. Material used in Lens: Poly Carbonate. Followed Constrains: The change in dimension of the Class A Surafce is not allowed. Change in thickness…

Operation to do: Joining of Class A surface. Create Tooling Axis. Create Draft Analysis for Class A Surface. Create Class B Surface. Create Class C Surface. Create Final Product. Material used in Lens: Poly Carbonate. Followed Constrains: The change in dimension of the Class A Surafce is not allowed. Change in thickness…

Objective: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Back Door Assembly Part: Construction of the Harness Assembly Bundle:…

AIM: To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as…

AIM:     To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout. To place the flattened view on a drawing sheet. To ensure bundles…

Procedure : 1. First provide the necessary properties to all the connectors like connectors connection point and bundle connection point as shown below.   Image : Defining connector connection point                       Image : Defining bundle connection…

Aim: To come up with a back door design using the provided styling surface by using appropriate design methodologies, and providing the necessary reinforcements and embosses.   Back Door/Tailgate: Back door or tailgate is the rear door of the car which opens either upwards or sideways providing access to…

AIM:  To a given roof styling, create essential flanges and reinforcements.  INTRODUCTION     An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.          …

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

Q1. AIM:  Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at…

 AIM: TO Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. M:  Download following connectors & Connector clip cad data from given link &…

Objective: The main objective of this challenge is to create a Fender with the help of the input data & the given Master section details using Catia V5. What is a Fender? A fender is the part of a car that protects and frames its wheels and keeps mud from splashing it. Types of Fender? 1) Full Bumper Type 2) Half…

Aim: Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Introduction:                                      Wheel Arch is the semi-circular part of…

AIM To Use the Section from Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object  PROCEDURE: The data are collected from taking the master section using the mid plane Intersection…

AIM: Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters Procedure: Open all the (.igs) & (.stp) file and save it as cat prt file. Create an Assembly part file. Open all the cat part file, Create tooling axis and copy the Outter…

The Under-Body Coating The under-body coating is a coating applied to every car under the body.  This coating helps to protect the car's underbody from rust, corrosion, dust, and even weather condition. The under-body coating also gives results in vehicle performance and stability.  Pros of Under-body Coating Corrosion,…

BENCHMARKING – CASE STUDY FOR SUGGESTING A CAR WITH CUSTOMER’S REQUIREMENT Aim:             To do case study on present available cars in the market to give a suggestion for the customer’s specific requirement. Introduction: Benchmarking: Benchmarking is a process of measuring the performance of a company’s products, services,…

3-2-1 PEINCIPLE: In the three steps of the 3-2-1 method, three mutually perpendicular planes, called datum planes, are introduced, one at each step. These three planes define the workpiece position, and together with opposing clamping forces fully constrain the part. The 3-2-1 principle of location (six point location…

Development of Door Trim Panel Aim : To create a CAD model of a  side door trim panel from given class A surface .  Objective:  a) Creation of side door trim panle from given class A surface . Apply thickness to it and use attachment features .  b) Creation of flanges and heat stakes from given master sections . c) Creation…

DESIGNING A PILLAR USING MASTER SECTION OBJECTIVES To improvise the Class A surface by resolving bad patches and adding flanges to it.  To create A pillar solid model with the help of  improvised class A surface. To create B side features for the A Pillar using the master section given to us as an input. To create…

AIM Create the Door Trim Lower Plastic component through the given Class-A surface with Heat Stakes and the locators considering the design rules and perform Draft analysis.  METARIAL SELECTION: ABS WHY THIS MATERIAL IS USED: ABS has a low melting point which enable its easy use in the injection moulding process and…

AIM TO Create the Dog House for the Door Trim considering the design rules TO Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5mm METARIAL SELECTION: ABS WHY THIS MATERIAL IS USED: ABS has a low melting point which enable…

Aim :    To create the Rib for the drill handle considering the design rules for rib creation and Screw boss creation and then perform the Draft analysis for the final component. Objective : Create the Tooling axis by using the bisecting method. Design the class-B and class-C surfaces and join them. Create the solid feature…

AIM : Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.  INJECTION MOULDING: Ijection machineThe injection machine is a machine that melt plasticize the molding material inside the heatingcylinder and inject this into the mold tool to create the molded product by solidifying…

AIM:  TO Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 3mm…

AIM:  Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 2.5…

AIM Create the swutch bezel plastic component through the given class A surface. To begin with,the tooling axis for the given class A surface should be created meeting the requirements of the draft angle and at the end perform the draft analysis on the model OBJECTIVE The objective of the project is to design the switch…

AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Objective : Create Tooling axis  Create Draft…