Week 8 - Challenge 4 - Bumper

Aim:-  Create the Door Trim Assembly from the given A Surface. Refer to the Master section design the thickness, Flanges, and Heatstakes. Assemble components into one single Product: Arm Rest Upper Map Bottle Holder Lower Substrate Push Pin Clip ASSIGNING A SURFACE IN SINGLE PRODUCT FILE:- The Input file has a single…

CAR BACK DOOR WIRING HARNESS DESIGN- PROJECT 2 AIM To route the Wiring harness on given car body back door and prepare flatten view drawing in CATIA V5. INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior sheath used to cover some types of electronic wires. Generally, wiring harnesses…

  WIRING HARNESS DESIGN PROJECT 1 AIM Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   INTRODUCTION A wire harness, also commonly referred…

AIM: To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet.   OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a drawing sheet.…

AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-   The objective of this project is to first route the two Harness A and Harness B as…

  Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

AIM: To solve the above assignment questions and define the necessary electrical properties in the respective workbench. Prepare the catalogue for the same.   INTRODUCTION: Cable clamps are accessories for wire and cable.  They are used to bundle, clip, clamp, label, guide, and protect wires and cables. Clamps…

INTRODUCTION Wiring harness is the combination of electrical and mechanical CAD to connect all the electrical parts in the automotive at the optimum level. BASICS OF ELECTRICAL DISTRIBUTION SYSTEM (EDS) AND WIRING HARNESS 1) Electrical Distribution System: It runs from front end to rear end of the vehicle. It involves…

Introduction      It is a hinged board or door at the rear of the vehicle that can be moved up or down during loading and unloading. Back Door is also referred as 'Hatch' or 'Tailgate' or 'Trunk-lid' or 'Boot-door'. Its the rearmost part of the vehicle which gives access to the trunk and has mounts for tail lamps, hinges,…

 ROOF DESIGN OBJECTIVE : The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform the calculations for the heat distortion…

DESIGN OF FENDER:- Fender is  the part of an automobile, motor cycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can…

FENDER WHEEL ARCH CHALLENGE:- FENDER WHEEL ARCH Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of the wheel arch of the fender should be such that it must shield wheels and protect both passengers compartment and pedestarians from the projection of watr, mud and…

Aim To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more the resistive it becomes to bending.Section modulusSection modulus is a…

OBJECTIVES:- Designing and modeling the hood concerning its parameters and requirements. INTRODUCTION:- Hood is an automobile component and it is called the bonnet in british countries. It is assembled in a tapered position to the windscreen of the car it has enclosed around the engine compartment. A hood is meant to protect…

What is UnderBody Coating: Underbody coating is a thick cladding (typically made of rubber) that is placed uniformly to the car’s underside. When the automobile is fresh off the lot and spotless, it is usually sprayed or painted on. But it’s acceptable if you apply the undercoating after a couple of years.…

What is Bench-Marking: Benchmarking in automobile industry involves a structured comparsion between the similar production services on same dimensions of performance. In detailly it can be used to compare the availability andd delivery features in aproduct and in this form often provides the basis of consumer tests and…

Aim: To create the quick return mechanism assembly modeling and cv axle joint assembly modeling in the assembly workbench using catia v5. Steps in assembly modeling: Entering the assembly design work bench: You can only select the workbenches that show up on the "welcome to catia" window. by default, the assembly design…

AIM:- To make the Core and Cavity Design In this model we have to consider the following things:-Tooling axisDraft analysisClass-A surfaceClass- B surfaceClass-C surface Dog House Making a solid model from the surface. TOOLING AXIS:- Tooling axis is the defined axis to perform the manufacturing process within the injection…

AIM:- To make the Core and Cavity Design In this model we have to consider the following things:-Tooling axisDraft analysisClass-A surfaceClass- B surfaceClass-C surface Heat stake Locators Making a solid model from the surface. TOOLING AXIS:- Tooling axis is the defined axis to perform the manufacturing process within…

  AIM:- To make the Core and Cavity Design In this model we have to consider the following things:-Tooling axisDraft analysisClass-A surfaceClass- B surfaceClass-C surface Dog house design Making a solid model from the surface. TOOLING AXIS:- Tooling axis is the defined axis to perform the manufacturing process within…

AIM:- To make the Core and Cavity Design In this model we have to consider the following things:-Tooling axisDraft analysisClass-A surfaceClass- B surfaceClass-C surface Rib Design Screw Boss DesignMaking a solid model from the surface. TOOLING AXIS:- Tooling axis is the defined axis to perform the manufacturing process…

AIM:- To make the Core and Cavity Design In this model we have to consider the following things:-Tooling axisDraft analysisClass-A surfaceClass- B surfaceClass-C surface Core Cavity DesignMaking a solid model from the surface. TOOLING AXIS:- Tooling axis is the defined axis to perform the manufacturing process within the…

AIM:- To make the model from the provided input class-A surface.INTRODUCTION:- To create the model using the reference of Class-A surface.The class -B surfaces are created by the extraction of class-A surfaces.The class-C surfaces are created by extracting the outer boundary of the class-A surface and applying the swept…

AIM:- To make the model from the provided input class-A surface.INTRODUCTION:- To create the model using the reference of Class-A surface.The class -B surfaces are created by the extraction of class-A surfaces.The class-C surfaces are created by extracting the outer boundary of the class-A surface and applying the swept…

AIM:- To make the model from the provided input class-A surface.INTRODUCTION:- To create the model using the reference of Class-A surface.The class -B surfaces are created by the extraction of class-A surfaces.The class-C surfaces are created by extracting the outer boundary of the class-A surface and applying the swept…

AIM:- To make the model from the provided input class-A surface.INTRODUCTION:- To create the model using the reference of Class-A surface.The class -B surfaces are created by the extraction of class-A surfaces.The class-C surfaces are created by extracting the outer boundary of the class-A surface and applying the swept…