Week 8 - Challenge 6 - Core & Cavity Design

Project 2 - Backdoor Wiring Harness Assembly: Aim:   Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Introduction:…

OBJECTIVES: Define the mechanical components electrically and prepare the catalogue for the same Provide proper routing of bundle without and interference and also provide support parts like clips and clamps Creating the flattening file using flatteing workbench and create the 2D drawing using Drafting workbench Answer:…

Objectives: Define the mechanical parts electrically and the bundle flattening has to be done in the CATIA flattening workbech 2D drawing of the bundle with connector representation and different colour coding for bundle with protective covering Answer: Define the mechanical connectors Electrically: First step is to create…

OBJECTIVES: Define the mechanical components electrically and prepare the catalogue for the same Check the bundle is continous and the annotations are added for all the components in the assembly prepare the interconnection for harness A and B check for any bundle warnings and suggest what changes are made . also create…

Objectives: Define the Mechanical connectors electrcally and store it in the Catalogue. Prepare the bundle routing for the connectors and orient the bundle in proper direction using rotate command Add the protective coverings to the bundles created Answer: Define the mechanical connectors Electrically: First step is to…

Objectives: Define the mechanical components electrically and prepare the catalogue for the same Prepare the COT tubes and make the catalogue for the same Answer: Q1) P clamp: Parameters creation: Create all the parameters from part workbench Create Points from points option Then create a planes for entry, exit, base location…

OBJECTI VES: In this challenge you will be working on downloading the files form the te.com website and then defining the parts electrically and further creating a catalogue for the components  Answer: Following files of Deutsch DT06 – 08SA, Tyco 174357-2 and Tyco 85229-1 has  been downloaded…

OBJECTIVES: Assemble all the components in assembly workbench Implement the GD&T fundamental and Denote it on Drawing Sheet for the assembly Answer: Creation of Butterfly valve assembly: Create a assembly folder of butterfly valve and put all the components part files in it. Then create a assembly file of butterfly…

OBJECTIVES: Use the provided styling surface to come up with a back door design, use appropriate design methodologies and provide the necessary reinforcements and embosses.  Develop a detailed report for the Back door design by explaining the design methodologies and about the components developed in the design Perform…

OBJECTIVES:   1) Design a Roof with its components by following the master section of the front roof rail (at least 1 Front roof rail, two bow roofs, 1 center roof rail and 1 rear roof rail) with all the design parameter mentioned in the videos. Need to include all Part files and assembly file as a zip file along…

OBJECTIVES: Creating a product file with all the parts creation of tooling direction creation of close surface Following master section creation of additional engineering features Report writing and file attachment ANSWERS: 1) Creating a product file with all the parts: Product file created All the parts were seperated …

DOOR ARM REST: TOOLING AXIS OF DOOR ARM REST: Extract the surface of door arm rest and create a point on the surface create the line using normal to surface option with respect to extracted surface and the point This is our main tooling axis. Class A surface draft analysis: In the above region im not able to clear draft…

Fender:      It is the part of an vehicle body that frames a wheel well. Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. For a vehicle moving forward, the top of the tire is rotating upward and forward, and can throw objects into the…

FENDER:    It is the part of an vehicle body that frames a wheel well. Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. For a vehicle moving forward, the top of the tire is rotating upward and forward, and can throw objects into the air…

Answer: Section modulus:   It is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear. Any relationship between these properties is highly dependent on the shape in question.      There…

Objective: Design and develop Hood and its respective components :-      Design of Hood Inner Panel, Outer Panel, Latch, Hinge and the Reinforcements are done in a single assembly folder and it will attached in the zip file below. Report: Hood:   The hood (American English) or bonnet (Commonwealth…

Underbody Coating:    In Indian road conditions, a cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are…

What is benchmarking:      Benchmarking is a process of measuring the performance of a company's products, services, or processes against those of another business considered to be the best in the industry, aka “best in class.” The point of benchmarking is to identify internal opportunities…

MAIN TOOLING AXIS CREATION EXTRACT LEFT AND RIGHT LINES FROM MASTER SECTIONS FOR CREATING POINT CREATE POINT BY USING THE EXTRACT THEN CREATE A BISECTING LINE WITH RESPECT TO THE ABOVE EXTRACT AND THE POINT. THIS IS OUR MAIN TOOLING AXIS CLOSED BODY CREATION: CREATE B SURFACE THEN CREATE C SURFACE FROM CLASS A COMBINE…

REPORT: PROCEDURE FOR MAKING QUICK RETURN MECHANISM AND CV JOINT: Create all the parts separately in the part work bench. First create the sketch of the part in sketch work bench and sketch is Iso constraint. Then pad that sketch using pad feature in part work bench. Used Boolean operations to obtain the required output.…

REPORT: TOOLING AXIS FOR DOOR TRIM CREATION: ANALYSE SUITABLE SURFACE FOR CREATING TOOLING AXIS ESTRACT SURFACE FROM CLASS A CRATE A POINT USING POINT ON A SURFACE COMMAND CREATE A LINE PERPENDICULAR TO THE SURFACE (ie Y DIRECTION) THIS IS OUR TOOLING AXIS SIDE TOOLING AXIS FOR DOG HOUSE CREATION: USING MAIN TOOLING AXIS…

  REPORT: TOOLING AXIS FOR DOOR TRIM CREATION: ANALYSE SUITABLE SURFACE FOR CREATING TOOLING AXIS ESTRACT SURFACE FROM CLASS A CRATE A POINT USING POINT ON A SURFACE COMMAND CREATE A LINE PERPENDICULAR TO THE SURFACE THIS IS OUR TOOLING AXIS TOOLING AXIS FOR DOG HOUSE CREATION: USING MAIN TOOLIN AXIS POINT AS A REFERENCE…

NOTE:     THICKNESS OF THE COLSED BODY SURFACE IS NOT GIVEN, SO I CONSIDERED 2.5 MM THICKNESS. REPORT: TOOLING AXIS CREATION: ANALYSE SUITABLE SURFACE FOR CREATING TOOLING AXIS ESTRACT SURFACE FROM CLASS A CRATE A POINT USING POINT ON A SURFACE COMMAND CREATE A LINE PERPENDICULAR TO THE SURFACE THIS IS OUR TOOLING…

REPORT: TOOLING AXIS CREATION:  ANALYSE THE DRAWING FOR BEST TOOLING AXIS ANGLE.  EXTRACT BASE FOR CREATING TOOLING AXIS  CREATE POINT IN THE BASE  MAKE A POINT WITH RESPECT TO CLASS A SURFACE. AFTER THAT CREATE THE DUMMY AXIS LINE USING SKETCH WITH RESPECT TO THE SIDE WALLS.  THEN MAKE AN 3 DEG…

REPORT: TOOLING AXIS CREATION:  ANALYSE THE DRAWING FOR BEST TOOLING AXIS ANGLE.  EXTRACT BASE FOR CREATING TOOLING AXIS  CREATE POINT IN THE BASE BY USING PONT ON SURFACE OPTION  CREATE THE LINE PERPENTICULAR FROM THE BASE POINT. THIS WILL BE OUR TOOLING AXIS. DRAFT ANALYSIS TEST:  AFTER COMPLETING…

REPORT: TOOLING AXIS CREATION:  ANALYSE THE DRAWING FOR BEST TOOLING AXIS ANGLE.  EXTRACT BASE FOR CREATING TOOLING AXIS  CREATE POINT IN THE BASE  THE SIDE WALLS ARE PERPENDICULAR TO THE BASE, SO CREATE THE LINE PERPENTICULAR FROM THE BASE POINT. THIS WILL BE OUR TOOLING AXIS. DRAFT ANALYSIS:  AFTER…

REPORT OF DRAFT ANALYSIS AND THE TOOLING AXIS CREATION: TOOL AXIS CREATION:        INITIALLY MAKE A POINT WITH RESPECT TO CLASS A SURFACE. AFTER THAT CREATE THE DUMMY AXIS LINE USING SKETCH WITH RESPECT TO THE SIDE WALLS.       THEN MAKE AN 3 DEG ANGLED LINE USING SKETCH WITH RESPECT…

REPORT OF DRAFT ANALYSIS AND THE TOOLING AXIS CREATION: DRAFT ANALYSIS:        SELECT THE SURFACE TO CHECK THE DRAFT ANALYSIS AND OPEN FEATURE DRAFT ANALYSIS OPTION, THEN DRAFT ANALYSIS WINDOW WILL BE OPENED AND THERE WE CAN USE COMPASS OPTION TO DEFINE THE DRAFT DIRECTION. THE DRAFT ANGLE SHOULD BE 3 DEG. IF THE SUFACE…