Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

1 – What is the full form of OEM ?                 The full form of OEM is Original Equipment Manufacturer. 2 – How the Design Responsibility  goes in Automotive Original Equipment Manufacturer (OEM) Tier 1 Suppliers Tier 2 and Subsequent Suppliers   3…

                                                                                           …

AUTOMOTIVE WIRING HARNESS BACKDOOR: PROCESS CREATING ASSEMBLY CONTEXT:                    Download the backdoor cad data from given our website. DEFINING CONNECTOR ELECTRICALLY Choosing right components for the wire harness routing. Using the components for backdoor…

Q1. Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.       CREATING FLATENING PARAMETER: First we create the new product file and add flatening parameter setting…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Download connector 3D data…

  Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P CLAMP :. To join all the surface using surface work benchand make it closed body. Create the point using part design workbech. Create the plane using parallel through…

 Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.   Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2…

AIM: To design the back door of the carr and  make the inner panel for the back door and also design the necessary INTRODUCTION: A tailgate, also known as a car back door, is the hinged door or gate at the rear of a vehicle that allows access to the cargo or luggage compartment. It is a critical component of…

AIM: To design a roof with all the components like front roof rail, rear roof rail, and bow roofs by following the given master sections and the high-quality surface, considering all the design requirements as per the OEM standards. ROOF  An automobile roof or car top is the portion of an automobile that sits…

AIM: Follow the given Master section to create the Drip Area . For the Sill, Bumper, Baffle(Splash), and A-Pillar mount create your own design according to the Engineering standard that you learned.     Fender: Fender is one of the important outer body part of an automobile vehicle whose function is to cover…

Aim :        To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Fender Arch : Wheel arch is the semi circular part of the fender positioned above the wheel of the vehicle . The design of the wheel arch of the fender should be such…

The section modulus is a geometric property of a cross-sectional shape of a structural member, typically used in mechanical and civil engineering. It represents the ability of a member to resist bending or flexure, and is defined as the ratio of the moment of inertia of the cross-sectional area about the neutral axis to…

                   The hood, also known as the bonnet in some regions, is a component of a vehicle's body structure that covers the engine compartment. It is typically located at the front of the vehicle and is hinged at the rear, allowing it to be opened for maintenance and repair purposes. The hood serves multiple purposes…

UNDERBODY COATING:             Under-body coating is a protective layer applied to the underside of a vehicle to safeguard it against corrosion, debris, and other forms of damage. It is an essential preventive measure that helps to maintain the structural integrity of the vehicle's frame and…

Benchmark with presently available cars in the market for the following case: Mr. D.S. Pughazhyendhii is looking for a car that can comfortably accommodate five members of his family, including his parents and a young child, for long-distance travel and daily commutes in the crowded city of Bangalore. He has a budget of…

Development of a Door Trim panel Given A surface part file are arrange into a one product file  The give A surface image below : DOOR ARM REST                                                                                                                                 BOTTLE HOLDER                                     …

All file attached below

ISOMETRIC VIEW SLIDE VIEW FRONT VIEW TOP VIEW DRAFT ANALYSIS  STEP 1 INSERT > ANALYSIS> FEATURE TO DRAFT ANALYSIS STEP 2 ENSURE THE MATERIAL SELECTION  DRAFT ANAYSIS ON CLOSED B0DY A SURFACE AND B SURFACE ARE CLEARING AT 2.9 DEGREE DRAFTING BUT C SURFACE ARE CLEARING  THAT EXPLAIN AT BELOW DIAGRAM…

ISOMETRIC VIEW FRONT VIEW SLIDE VIEW TOP VIEW DRAFT ANALYSIS

ISOMETRIC VIEW FRONT VIEW SLIDE VIEW TOP VIEW DRAFT ANALYSIS  STEP 1 ENSURE THE MATERIAL SELECTION STEP 2 SELECT INSERT > ANALYSIS> FEATURE DRAFT ANALYSIS STEP 3 PLACE THE COMPASS AT TOOLING AXIS AND ENSURE THE COMPASS CORRECT POSTION 1.DRAFT ANALYSIS FOR A SURFACE CLEAR AT 2.9 DEGREE THROUGH Y TOOLING AXIS…

ISOMETRIC VIEW FRONT VIEW SLIDE VIEW TOP VIEW DRAFT ANALYSIS  STEP 1  ENSURE THE MATERIAL SELCTION STEP 2 STEP 3 PLACE THE COMPASS AT TOOLING AXIS  A SURFACE AND B SURFACE CAN BE CLEAR AT 0.9 DEGREE IN DRAFT ANALYSIS #A SURFACE # B SURFACE DRAFT ANALYSIS AT SCREW BOSSES AND RIB CAN BE CLEAR AT  0.45…

DRAFT ANALYSIS Step 1 Ensure the material selection before opening the draft analysis tool Step 2 Select insert>analysis> features to draft analysis tool bar Step 3 Place compass at tooling axis  step 4 Give the maximum value draft analysis 3 degree FINAL DRAFT ANAYSIS IN VIEW ISOMETRIC VIEW FRONT VIEW SLIDE…

ISOMETRIC VIEW FRONT VIEW SLIDE VIEW TOP VIEW DRAFTING ANALYSIS   

ISOMETRIC VIEW FRONT VIEW TOP VIEW SLIDE VIEW PROCDURE FOR DRAFT ANALYSIS Step 1 Step 2 Dialogue box appear Step 3 Enable the compass feature fron tool bar Step 4 Draw the line using intersection and bisecting thst line get the tooling axis Step 5  place that compass at tooling  axis  Image foe colour variant and complete…

DRAFTING ANALYSIS Step.1 Step 2 Ensure material selection Step. 3 place the compass at tooling axis  Step 4 Give value between 0 to 3 degree, but we give 0.1 less than  Step 5  Final draft image and image variant ISOMETRIC VIEW FRONT VIEW SLIDE VIEW TOP VIEW

ISOMETRIC VIEW FRONT VIEW TOP VIEW SIDE VIEW DRAFTING ANALYSIS PROCDURE FOR DRAFT ANALYSIS Step 1 Step 2 Dialogue box appear Step 3 Enable the compass feature fron tool bar Step 4 Draw the line using intersection and bisecting thst line get the tooling axis Step 5  place that compass at tooling  axis  Image…

 Drafting Analysis    To ensure it must be 3 degree also ensure flip direction of A and B surface Tooling Axis  To create a tooling axis for direction moulding a plastic product  It will create using points ,surface and biseting line  Isometric view Fornt view Slide view Top view